DSG Gearbox

Type: Self Study

Avg. Duration: 4 hours 45 minutes

Course Overview

In 2003 Volkswagen revolutionized the market with its concept of the DSG gearbox. The success of this type of gearbox has been implemented in most VAG Group cars, and as a result, is a technology that must be known by auto repair professionals.

We have developed this course whose main objectives are the following:

Know the concept and overall operation of a DSG gearbox technology.
Know the architecture of the gear trains and identify the elements that make up each of them.
Know the operation and constitution of the devices responsible for the selection of speeds.
Identify the gears and synchronizing devices in the Intervene that transmission of torque of each selected gear.
Know the management strategies used by the Mechatronic control unit as well as the sensors and actuators that are part of the system.
Know the processes that have to be followed for a correct maintenance of said boxes
Know the processes of repair and diagnosis of this type of gearboxes.

Course Topics

General introduction (25 minutes)

Introduction
DSG Technology
Knowledge Test

DSG 02E 6-Speed (Wet Multi-plate) (150 minutes)

Characteristics and construction
Double Clutch multi-plate
Gear-train Architecture
Link Diagrams
Hydraulic System
Electronic Management Mechatronics
Sensors and Actuators
Operation of the Selector Lever
Repair and Replacement of Components
Maintenance and Towing
Knowledge Test

Vehicles that use the DSG 02E 6-Speed Gearbox (10 minutes)

DSG 02E in Petrol Vehicles
DSG 02E in Diesel Vehicles

DSG 0AM 7-speed (Dry Dual-plate) (75 minutes)

Characteristics and construction
Double Dry Clutch
Gear-train Architecture
Link Diagrams
Hydraulic System
Electronic Management Mechatronics
Sensors and Actuators
Operation of the Selector Lever
Repair and Replacement of Components
Maintenance and Towing
Knowledge Test